Embroidered patches are the most popular type of patches. They are created using either twill fabric or felt as backing and special embroidery thread which are either polyester, rayon, or a blend of these two. Custom embroidery patches are perfect for high contrast designs featuring solid colors. With the thread being raised upon embroidery, it presents a textured feel and a 3D look creating some depth in the design.

There are various methods of affixing them to the fabric surface. Embroidered patches can be attached with a pin, sewn on, or affixed with more modern methods such as iron-on, dryer heat-activated adhesive, and Velcro backing.


What is Embroidered Patches ?

Embroidered patches are decorative elements that are added to clothing or accessories using a process called embroidery.

What Process for Making?

Created by stitching a design onto a piece of fabric using a special embroidery machine.

The design is first digitized using specialized software, which converts the design into a series of stitches that the machine can follow.

The embroidery machine then uses a series of needles and thread to create the design on the fabric.

The Pros

  • Highly durable and long-lasting.
  • They can be created in a wide range of colours and sizes to suit your needs.
  • They can be applied to a variety of fabrics, including cotton, polyester, and canvas.

The Cons

  • Can be more expensive to produce than some other methods, such as printing.
  • The process for making embroidered patches can be time-consuming, especially for complex designs.

Best For

Caps and other garments that will see heavy use or wear

Caps and garments that require a professional or high-quality look

Caps and garments that will be worn by teams or organizations, as embroidered patches can be used to showcase team spirit or brand identity


The Differences: Direct Embroidery & Patch Embroidery

Here at lulucustom, we offer the finest custom patches that you will find. We have the experience and an incredible team that can, and have, created patches of all sorts. We’re all familiar with embroidery and with patches. Both are be seen on clothing of all kinds, uniforms, and much more. But folks still get confused by what is a patch and what isn’t. Embroidered custom patches remain our specialty, but many people don't understand the difference between direct embroidery and patch embroidery. While the differences are pretty straightforward, today, we examine both, giving you a breakdown, as well as a look into what we do best, embroidered patches.

What's the difference between direct embroidery and patch embroidery?

Well, the most significant distinction is that direct embroidery involves applying the embroidered design directly onto the garment, cap, bag, or whatever else you decide to put it on. No matter if you include logos, text, or imagery, the design is embedded onto the shirt, essentially becoming a part of the shirt. This results in a design that cannot be removed or placed on another piece of fabric. Removing direct embroidered details may even damage the material to which it's embedded. While durable and eye-catching, direct embroidery has its drawbacks, as mentioned above.

Patch embroidery is pretty self-explanatory. Patch embroidery is not directly embroidered onto the material. It is placed on top of the fabric and either ironed or sewn into place. Custom patches may also be applied using special adhesives. This means that they can be removed from one item and placed on another quickly and without much time or damage. Embroidered patches are also much more stable than direct embroidery. Patches will also include finer details, which means you get a versatile, durable design that can be applied to any garment of your choosing.

Patches may easily be applied and removed, making them accessible to everyone. They are not as costly due to new computerized designs and production technology. Embroidered patches are easier than ever to produce. They also allow for finer added details, which adds to their value. Not only stylish and fashionable, but custom patches have become collectibles. Due to their functionality and design elements, some even consider them to be rare valuables.